Corso Systems shows how to capture date from a machine which creates immense pressure in a very small amount of time. The data wasn't being captured using Ignition's standard scan classes. We applied some thought and elbow grease to the problem and came up with an elegant way to capture and store the data.

Corso Systems implemented a fully automated unit tracking system for a slot machine manufacturing company. This included ERP integration for real-time part inventory, automated conveyance to operator workstations using PLCs and RFID sensors, plus a maintenance and holding loop for rework.

Corso Systems details the Quality metric as part of an overall OEE calculation. This includes how to generate the quantity of good produced as well as the quantity of good parts. More information on tracking this data is included as well as a priority list for implement quality as part of your overall OEE and MES strategy.

Corso Systems has implemented many SPC systems for a variety of industries. SPC is a powerful tool as part of an overall SCADA and MES strategy. Statistical Process Control correlates production quality with in-process data. SPC can improve quality, process performance, and indicate needs for training and maintenance.

Corso Systems details the second metric for calculating OEE: Performance. Performance is the actual cycle time for a particular operation compared to the ideal or design cycle rate for that plant, line, equipment, etc. Improving performance means improving throughput and producing more units.

Corso Systems MES 101 series examines MES and OEE essentials with this guide on Downtime Tracking. Learn to boost manufacturing efficiency and reduce downtime.

Corso Systems explains the basics of calculating Overall Equipment Effectiveness (OEE). OEE is a common performance indicator in manufacturing which provides single number to understand the health of your manufacturing processes and procedures.

Corso Systems outlines how the features of Siemens Simatic Information Server allow you to easily access process information to improve your bottom line!

Corso Systems sums up three approaches to Process Historians and how you can be using one or more strategies to get your facility the data and information it needs.

Learn how tracking the energy use at your facility can reduce overall energy costs, uncover hidden maintenance issues, and indicate process improvements too.

Corso Systems explains the importance and nuances of converting data into information with control and automation systems. All manufacturing companies have one thing in common: they need to get information from the plant floor to the decision makers.

Corso Systems explains the thought experiment of upgrading an aging process control system. From upgrading HMI and SCADA software, to PLCs to integrating across the enterprise. This post was originally written for Oil & Gas Engineering Magazine.