Semiconductor Ignition SCADA and MongoDB Integration
Corso Systems integrated an industry-leading semiconductor’s MongoDB database solution with their SCADA platform, Ignition by creating a connection to the instance and building out the scripting engine to handle the data interaction. The customer now has access to all of their data with no information silos across their production lines.
Aerospace Automated Furnace Manipulator
Corso Systems integrated the controls operator interface and safety systems for a jet engine parts manufacturer’s automated furnace manipulator. By partnering with the furnace manufacturing company, Corso was able to bring up to date automation and safety features to this aerospace manufacturer’s facility—all while reducing cycle time and downtime.
Thermastor Firmware Management With Ignition
Corso Systems improved Thermastor’s firmware flashing process, saving them tens of thousands in maintenance work. By replicating the functionality of their old VB.NET application and moving the process to Ignition, we were able to add additional functionality including track and trace.
True Temper Sports Scheduling and OEE
With Ignition and the Sepasoft OEE and Scheduling Module, Corso Systems helped True Temper Sports greatly reduce their downtime and production slowdowns. Identifying the downtime reasons as a need for additional routine maintenance and operator training resolved the issues and led to further increases in overall productivity.
Cannabis Gummy Recipe Management
Corso Systems implemented Ignition with the Sepasoft Recipe Module to help a company prevent operator mistakes which had been causing scrapped batches and hundreds of thousands of dollars in lost revenue.
Tanis Gummy Candy Machine OEE
Corso Systems helped increase production by 14% with no additional equipment or personnel changes by implementing OEE on a Tanis Gummy Candy Machine line.
Aveva Edge/Indusoft to Ignition Conversion
Corso Systems converted multiple Magnaflux machines running Aveva Edge / Indusoft to Ignition on OnLogic Panel PCs with touchscreens, and Allen Bradley Micrologix 800 series PLCs. During the conversion, we simplified the project with UDTs and strategic scripting improvements. The customer now has a fully integrated set of quality control test equipment.
Blommer Chocolate Enterprise Integration
Corso Systems integrated all of Blommer Chocolate’s manufacturing systems into a single Ignition application—thus facilitating Blommer Chocolate's digital transformation. Blommer how has a fully integrated information flow since we upgraded their process to implement modern PLCs and HMI clients across the plant. Customer service can now manage orders in real-time.
Champion Pet Foods MES and OEE Implementation
Corso Systems worked with Champion Pet Foods to implement an OEE and MES System for their Alberta Canada facility. The system included recipe management, downtime tracking, production scheduling, and OEE dashboards. In addition scrap/waste counts were updated from Champion's ERP System after QA/QC samples were taken and analyzed, providing detailed view of their OEE.
AGV Scheduling and Management
Corso Systems implemented an operations management system for AGVs at a pharmaceutical company. The system was designed to schedule AGV pick and place operations for raw materials on various production lines. This included integration with the ASRS system, a full digital twin simulation integration, and extensive testing and data validation.
Custom Mobile App with Ignition and MQTT Sparkplug B Backend
Corso Systems created a custom native mobile app to combine with Ignition SCADA, MQTT, and Opto22 groov EPIC PLCs. This enabled mobile notifications beyond the functionality of Ignition's own mobile app. This technology stack enabled rapid prototyping and deployment to meet the customer's strict deadline.